About Design 1st
One of North America’s largest award-winning product development firms, transforming complex ideas into manufacture-ready physical products since 1997.
Video: Meet the Design 1st team (2:00 min)
25+ years of North American hardware expertise. Award-winning product development.








Meet the Design 1st team
All Team Members
A Brief History of Design 1st
Kevin Bailey, CEO of Design 1st
1996: Founded by Kevin Bailey
Founder and CEO, Kevin Bailey, came out of Nortel with a vision to make tangible, real-world products people love.
An engineer and designer by profession, Kevin’s passion stemmed from growing up tinkering alongside his dad, building and re-building things with his hands until he was satisfied with the results.
Design 1st continues to thrive today under Kevin’s leadership.
2002: Team and Projects Doubled
What started as a few individuals, in 1996, doubled in 2002 as the referrals came in.
The company carefully built an integrated, cohesive, and diverse in-house team of design strategy, engineering, and manufacturing support specialists, focused on industry-leading physical product innovation and client satisfaction.
2012: Named Top-10 Fastest Growing Companies
In 2012, Design 1st was named one of the Top-10 fastest growing companies in Ottawa.
New innovations required electrical expertise and, when trends shifted towards connected products, Design 1st acquired a custom hardware and software embedded electronics team to meet the client demand, doubling staff again by 2016.
2020: Earned 75+ Design Awards
By 2020, Design 1st was named one of the Top Global Creative and Design Agencies with a 30% year-over-year revenue increase and 45% growth in connected electronics projects.
We have built over 1,000 products for our clients, received over 75 design awards, and have assisted clients in obtaining over 150 patents to protect their innovations.
The Design 1st Philosophy
Our fundamental philosophy is simple. Your retain your idea, your product, your patents, and your awards. We get our motivation from your success. Our cross-functional team customizes their approach and technologies to meet your objectives, whether refreshing an existing product, developing a concept, or turning an idea into a product.
We know that physical product design and development is complex, and we focus on the hundreds of decisions required to move from your vision to a quality product that is useful, and businesses can manufacture predictably. Our team solves the tough challenges and manages a careful balance of risk and opportunity, from concept design strategy to manufacturing support. You deal with one partner to achieve a fully integrated product development experience.
One of the benefits of working with a wide variety of creative clients across all walks of life and industries, is a tremendous knowledge and expertise, built year after year, while finding unique parts and solutions to challenging new product
Year in Review
Explore our work over the years through our annual infographic, showing projects, industries, and highlights.

Design 1st 2025: Year in Review
Design 1st News Design 1st 2025 Year in Review Last updated : Design 1st enters its 30th year off the back of its strongest year

Design 1st 2023 Year in Review
Battery innovation, sensor technology, autonomous robotics, and increasing entrepreneurship are among the growing trends happening today.

Design 1st 2020: Year in Review
Design 1st Blog 27 Years Experience 75+ Design Awards 1,000+ Manufactured Products From Idea to Prototype in as Little as Six Weeks! Ready to Start?
Our Proven 4-Step Process
Together, with your business team, we help you navigate user value, part costs, quality and product-market fit. Our Stage-Gate® process and product management team deliver a predictable, positive experience and outcome
Concept Development
Turn your concept into a refined design, assess risk factors, and create architecture plans ready for engineering.
Detailed Engineering
Iterate on design features and create full documentation for a pre-production prototype.
Prototype and Test
Validate product requirements, confirm usability, secure suppliers and create a fully functioning prototype.
Manufacturing Setup
Select the most reliable manufacturer, implement quality-control processes, and oversee production — turning your idea to reality.
Our Unique Approach
Our designers, engineers and product specialists provide you a fast, professional path from concept ideas to your first product sales.
We Recognize Your Ownership
It is your idea, your product, your patents, and your awards. We provide critical guidance to drive your project forward and get our motivation from your success.
Communication is Critical
Our process centres on close collaboration with you and your team. We invest in the best tools to collaborate remotely with you on design concepts and engineering details.
Tools to Save Time and Money
We invest in the most sophisticated tools for design, product visualization, engineering analysis, in-house prototyping, and manufacturing support.
Talented People Work Together
Our multi-functional design and engineering team works closely together with you to find solutions that work. Our manufacturing team guides our design choices.
Reduce Design Risk
Our Lean Product Design Process is based on rapid iterations to produce concrete ideas and tangible prototypes that can be viewed, assessed, tested, and refined.
Pride in Your Success
By sharing our skills, talent, and network of partners, we are committed to the success of your world-class manufacturable product as you move to market.
Join the Design 1st Team
We hire talented and passionate professionals providing a supportive work environment that our employees enhance, and our clients love. Our integrated team manages every step of our client’s product development process, from concept through to electronics design, manufacturing setup, and production support.
If you’re an experienced product designer, engineer, embedded systems expert or simply passionate about physical product design please get in touch. We will post open positions when available but if none show you can still submit your job application request using the form below.
We keep all job requests on file and review applications frequently.
See Our Project Portfolio
Across every industry, our team excels at developing technically complex projects.
lūp – Magnetic USB Cable
General Fuel Cell
Swabbot
Lumenera Case Study
Molecule – Industrial Dehumidification
ARC Case Study
SkyX – Drone Recharging Station
Ridemaster – Motorcycle Communication
Heatstone – Outdoor Radiant Heating
Zumio – Clitoral Stimulator
vSculpt – Pelvic Floor Toning
TravelWay – Lunch Box Container
Fully Certified and Award-Winning
Our company and staff are certified with the Professional Engineers of Ontario and with ACIDO certified Industrial Designers of Ontario. We are also affiliated with Carleton University.
The Experience and Expertise to Solve Your Toughest Design Challenges
Design 1st integrates our knowledge and expertise with yours to bring your product idea to life.







